• Club die Layout For LH/RH component for minimum blank size
• Critical Draw Surface
• Method Plan creation -

• Two stage die Trimming, Piercing & Flanging operation were to be performed in a single die on four components simultaneously.
• Provision of bridges to flow scrap collection
• Heeling with pillar bush arrangement with minimum tool size.
• Gauging & padding at all side

• All six holes are pierced by cam piercing operation
• Positions of CAM & Piercing angle were very critical.
• Special provision (Bridges ) made to remove piercing scrap.

• Material Selection was critical.
• Critical Alignment, Accuracy to be maintained in microns.
• 100% CMM accuracy
• Less manufacturing time.

• CAM mounting was complicated.
• Due to overall trimming, Pad design became complicated.
• Tool Size:- 1600 x 1100 x 550 mm

• Selection of flex cam design and its incorporation in die.
• Simultaneous operation of flanging and piercing.
• Tool Size:- 1700 x 1200 x 550 mm

• Die design based on given draw surface.
• Heeling arrangement with minimum tool size.
• Tool Size:- 1600 x 1400 x 780 mm

Component: Mirror Foot LH & RH of VW Car

Component: Spindle Frame of Spinning Machine

Component:
     Intermediate Frame Spinning Machine

Specifications:
     20 Components In a Single fixture
      Accuracy within 0.05 mm
      Fixture Size- 600 X 600 X 600